You now have the basis for your door panel assembly called a speaker pod.
Speakers hitting door panel.
Having a good door speaker will elevate your riding experience.
Screw the 2 boards together but do not sink the screws entirely.
Cutting the door panel would be a last resort.
Use a rotozip bit in the dremel.
This technology has been with us since the 1930s therefore you can expect that the best door speakers of 2019 can perform way better than their predecessors.
Use one that is thick enough to put some pressure on the backside of the door panel.
It should stop the speaker from hitting it and it will create a nice seal to allow all the sound to go through the grille.
Custom speaker pods three way front door pods for 8 6 5 and 3 5 2000 2006 chevrolet tahoe suburban silverado sierra yukon stereo system upgrade installation by custom speaker pods 159 99 159.
Trace the templates onto 2 separate pieces of medium density fiberboard.
Get some of those foam rings that go around the outside edge of the speakers.
Set your depth on the dremel so the bit goes through the plastic with only the non fluted tip protruding through to the other side.
Cut you a template circle the diameter you want your opening out of some scrap wood.
The first one is located above the lock.
Roto zip bits have a round tip with no flutes.
Now they match the front and don t look bad at all.
There are two screws on each door.
In this video i show myself wrapping the speaker grills for the back door panels.
Use a small screwdriver or knife to gently pry the square open.
Car door speakers are there to entertain you while driving.
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The front doors are covered with a little plastic beauty cover.